15 Teeth Plastic Spur Gear (1M-15T-6-15)

A 15 teeth plastic spur gear specified as 1M-15T-6-15 is a commonly used gear in various mechanical and robotic applications. Here’s a detailed overview of this gear, including its features, applications, and benefits:

Key Features

1. Teeth: 15 teeth, which defines the gear’s size and its meshing capability with other gears.
2. Gear Type: Spur gear, which has straight teeth and is used to transfer motion and power between parallel shafts.
3. Module (1M): A module of 1 (1M) which indicates the gear’s tooth size and spacing, crucial for compatibility with other gears of the same module.
4. Inner Diameter (ID): 6mm round bore, designed to fit onto a 6mm shaft.
5. Outer Diameter (OD): Typically around 16mm for a 1M module gear with 15 teeth.
6. Material: Plastic, known for its lightweight, corrosion resistance, and quieter operation compared to metal gears.
7. Good Quality Material
8. Light Weight
9. Heavy Duty and Long Life
10. Good Temperature and Environmental Resistance

Applications

1. Robotics:
   • Used in gear trains for transmitting motion and power between motors and moving parts.
   • Suitable for small to medium-sized robots requiring precise control.
2. DIY Projects:
   • Ideal for custom mechanical projects, educational models, and prototypes.
   • Common in hobbyist projects where gears are needed for motion and power transmission.
3. Toys and Gadgets:
   • Employed in the construction of various mechanical toys and small gadgets.
   • Useful for creating motion mechanisms in educational kits.
4. Light Industrial Use:
   • Utilized in low-load machinery and equipment where plastic gears are appropriate due to their lower cost and noise reduction properties.
   • Applied in small conveyor systems, simple automation equipment, and other small mechanical devices.

Benefits

1. Noise Reduction:
   • Plastic gears operate more quietly than metal gears, making them ideal for noise-sensitive applications.
2. Cost-Effective:
   • Generally more affordable than metal gears, making them suitable for budget-conscious projects.
3. Corrosion Resistance:
   • Plastic gears are resistant to corrosion, making them suitable for use in environments where moisture or chemicals are present.
4. Lightweight:
   • Lighter than metal gears, which can reduce the overall weight of the device or machine, improving efficiency and reducing wear on other components.

Installation and Maintenance Tips

1. Mounting:
   • Ensure the gear is properly aligned with its mating gear for smooth operation.
   • Use appropriate fasteners or adhesives to secure the gear onto the shaft if necessary.
2. Lubrication:
   • While plastic gears often require less lubrication than metal gears, applying a suitable lubricant can enhance performance and extend the gear’s lifespan.
3. Inspection:
   • Regularly inspect the gear for signs of wear, such as tooth damage or deformation, and replace if necessary to maintain optimal performance.
4. Load Limits:
   • Be mindful of the load limits of plastic gears. Avoid overloading to prevent gear failure and ensure longevity.