64 Teeth Plastic Spur Gear with Metal Insert (1M-64T-5-64)

A 64 teeth plastic spur gear with a metal insert specified as 1M-64T-5-64 is a high-precision component used in various mechanical and robotic applications. Here’s a detailed overview of this gear, including its features, applications, and benefits:

Key Features

1. Teeth: 64 teeth, allowing for high precision and smooth motion transfer.
2. Gear Type: Spur gear, featuring straight teeth that are ideal for transmitting motion and power between parallel shafts.
3. Module (1M): A module of 1 (1M), indicating the gear’s tooth size and spacing, crucial for compatibility with other gears of the same module.
4. Inner Diameter (ID): 5mm round bore, designed to fit onto a 5mm shaft.
5. Outer Diameter (OD): Typically around 65mm for a 1M module gear with 64 teeth.
6. Material: Plastic gear body with a metal insert, combining the lightweight and quiet operation of plastic with the strength and durability of metal where it mounts to the shaft.
7. Good Quality Material
8. Light Weight
9. Heavy Duty and Long Life
10. Good Temperature and Environmental Resistance

Applications

1. Robotics:
   • Used in precision gear trains for transmitting motion and power between motors and other moving parts.
   • Suitable for medium to large-sized robots requiring precise control and high torque.
2. DIY Projects:
   • Ideal for custom mechanical projects, educational models, and prototypes where high precision is necessary.
   • Common in hobbyist projects that involve complex gear mechanisms.
3. Toys and Gadgets:
   • Employed in high-precision mechanical toys and complex gadgets.
   • Useful in educational kits for demonstrating principles of mechanics and engineering.
4. Industrial Use:
   • Utilized in machinery and equipment that require precise and reliable gear mechanisms.
   • Applied in automation systems, conveyor belts, and other mechanical devices where high precision and durability are critical.

Benefits

1. Precision and Smooth Operation:
   • The 64 teeth provide high precision in motion transmission, essential for applications requiring exact movements.
2. Durability:
   • The metal insert adds strength and durability to the gear, particularly in the bore where wear and tear are most common.
3. Noise Reduction:
   • The plastic body of the gear ensures quieter operation compared to all-metal gears, which is beneficial in noise-sensitive environments.
4. Corrosion Resistance:
   • The plastic material is resistant to corrosion, making the gear suitable for use in environments where moisture or chemicals are present.
5. Cost-Effective:
   • Combines the affordability of plastic gears with the enhanced durability of metal inserts, offering a cost-effective solution for various applications.

Installation and Maintenance Tips

1. Mounting:
   • Ensure the gear is properly aligned with its mating gear for smooth and efficient operation.
   • The metal insert should be securely fastened to the shaft to prevent slipping.
2. Lubrication:
   • Although plastic gears require less lubrication, applying a suitable lubricant can enhance performance and longevity.
3. Inspection:
   • Regularly inspect the gear for signs of wear or damage, particularly around the metal insert, and replace if necessary to maintain optimal performance.
4. Load Limits:
   • Adhere to the load limits of the gear to prevent failure and ensure longevity. Avoid overloading the gear, especially in applications requiring high torque.